Industrial 3D Printing Solutions

SPEED. STRENGTH. SCALE.
Finally, additive manufacturing without compromise.
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Customer Case Study
VirTex Reduces Custom Fixture Costs By 99% With Essentium High Speed Extrusion
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Customer Case Study
Axle Box Innovations Uses Essentium Solutions to Contribute to U.S. Made Drone Platform
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Customer Case Study
Mercury Systems Slashes Cost by 95% Using Essentium Solutions
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Essentium Materials

Essentium materials are designed by experienced material scientists and optimized for strength, performance and flexibility in the most demanding environments.

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HSE 3d Printing Platform

The Essentium High Speed Extrusion 3D Printing Platform is designed for industrial production and performs at a level required by the most demanding manufacturing environments.

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Customer Case Studies

Worlds Protect 3D Prints 13 End-Use Components for COVID-19 Breathalyzers

Using the Essentium High Speed Extrusion (HSE™) 3D Printing Platform and Essentium PA-CF and PLA, Worlds Protect was able to print end-use parts.

Additive at Scale Creates an Asset Tracker in 60 Days Using Essentium Technology

Using the Essentium technology, Additive at Scale designed and manufactured 100 pilot units for an asset tracking solution for a multinational chemical company in just 60 days.

VirTex Reduces Custom Fixture Costs By 99% With Essentium High Speed Extrusion

Learn how VirTex was able to reduce the cost and lead time for custom fixtures and increase its capability to support a scale-up for customer production.

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Essentium Blog

Manufacturing Applications for 3D Printed Jigs & Fixtures

Jigs and fixtures are the unsung heroes of the factory floor. They enable the consistency and repeatability needed to achieve mass production, guiding people and robots through precise manufacturing and assembly operations.This article discusses how Essentium’s HSE technology helped open the door to a growing number of production line applications for 3D printed jigs and fixtures.

Printing Large Jigs and Fixtures in One Piece

In the mass manufacturing world, 3D printing is usually not used to make a finished piece. Rather, it is an enabling technology. Additive manufacturing is used to help other machines, robots and workers do their jobs better by creating lightweight yet durable jigs and fixtures that securely hold a tool or an unfinished part in place during the manufacturing process.

3D Scanning for Optimal 3D Printing Results: How Additive Manufacturing Can Step in to Print Emergency Replacement Parts

Technological innovation in the U.S. military revolutionizes defense, response to natural disasters, and so much more but also creates unique challenges. Learn how 3D scanning combined with additive manufacturing can step in to print emergency replacement parts.

Key Applications

Jigs and Fixtures

Quickly 3D print the masters to create a variety of parts to each customer's exacting specifications. Iterate with complete freedom of design for improved speed to production.

Tooling

Save time and money. Create highly accurate molds, iterate on the fly and 3D print in a matter of days at a fraction of the cost of traditional tooling and casting methods.

End Use Parts

Quickly and easily print volumes of end use parts and components with exact precision and repeatability.

Rapid Prototyping

Iterate design changes in hours instead of days and weeks. Test various materials to determine the proper form, fit and function of a part in the manufacturing process.

Casting

Avoid the high cost and long lead times of traditional tool creation. Create prototypes, iterate designs, and print final parts – all with the same platform and materials.

Masking

With the Essentium High Speed Extrusion (HSE™) 3D Printing Platform, users can remove masking bottlenecks, print custom masks in hours, and eliminate unsustainable costs and lead times.