Aerospace Solutions

Helping the Aerospace Industry Achieve Design Breakthroughs

There's no room for error in the aerospace industry. That's why Essentium offers a full suite of chemically-resistant, high-strength and heat-resistant materials for the effective execution of a wide range of aerospace applications. Move beyond the limitations of cutting and bending metal for your next design. Instead, enable your engineers to bend and shape high-performance filaments with unprecedented freedom of design and weight reduction through additive manufacturing. Combined with the speed, power and accuracy of the Essentium HSE 180 3D Printing Platform, engineers can create the prototypes, tools and parts for tomorrow's aerospace innovations faster, cheaper and lighter than ever before.

Key Applications



Create CNC jigs and holding tools using high-strength and chemically resistant tooling-ready materials.

Jigs & Fixtures

Jigs & Fixtures

Versatile materials ranging from ESD-friendly to highly durable filaments for aluminum replacement applications requiring lighter-weight parts.

Rapid Prototyping

Rapid Prototyping

Iterate design changes in hours instead of days and weeks to determine the proper form, fit and function of a part in the manufacturing process.

The HSE 180•HT 3D Printer

Essentium's High Speed Extrusion (HSE) 3D Printer is designed for industrial production and performs to the level required in the most demanding manufacturing environments. Offering class-leading print speeds greater than 500 mm/sec by utilizing a non-slip, high torque extrusion system and all linear servo motors X-Y stage, the Essentium HSE 180 3D Printing Platform has the right solution for your application.

The HSE 180•HT 3D Printer is designed for high-temperature materials and is ideally suited for mold tooling, jigs and fixtures, functional parts, and other important applications within the aerospace and defense industries.

Recommended Aerospace Materials

Essentium ABS MG94

Essentium ABS MG94 filament made with SABIC CYCOLACTM MG94 resin is a premium grade of ABS designed for high speed prints with excellent surface finish and balanced mechanical properties.

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Essentium’s TPU 58D-AS is an industry-first ESD safe and anti-static 58D Shore hardness thermoplastic polyurethane filament that is available in a variety of colors.

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Essentium 9085

Essentium 9085 is a high-performance polyetherimide blend made with SABIC ULTEM™ 9085 resin. Essentium 9085 has excellent long term
temperature performance and toughness.

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Why Essentium?

Essentium's additive manufacturing technology allows engineers to rapidly iterate on design changes to go from idea to finished piece – with multiple versions in between – in a fraction of the time and cost of traditional manufacturing methods. Imagine shaving months off the prototyping design stage. Once the tool, part or mold is ready for production, well, that's where Essentium really shines. Our certification-friendly practices ensure a choice of materials and processes to match your application. Versatile enough for one-off, low volume, or injection-molding-like mass production runs of high-performance parts, the high-speed extrusion HSE 180•HT 3D Printer is designed for reliability at scale. Essentium stands ready to transform your manufacturing processes without compromising strength or quality.

Request A Quote

Request a quote of Essentium's unique 3D printing technologies today.